Shuliy barisan pengeluaran makanan ikan is a set of equipment specialized in converting fish scraps (such as fish head, fish bone, fish viscera, etc.) or fresh fish into high-protein fish meal and fish oil. Its capacity has 1-5t per day, 10-50t per day, 50-100t per day, 100-250t per day, and even bigger.

This fish meal processing plant includes the fish crusher, fish cooker, screw press, steam dryer, cooling screening machine, grinder machine, and packaging machine. During the screw press step, the fish oil is produced. If you want fish oil, a fish oil separator is required.

It is widely used in feed processing plants, aquaculture farms, animal protein recycling plants and other industries, and is characterized by high return on investment and strong environmental protection efficiency. Interested? Welcome to contact us for more information!

Apakah makanan ikan?

Fishmeal is a brown powder rich in protein and nutrients, which is commonly used in the production of animal feeds, such as cat and dog food, rabbit food, and poultry feed. It is mainly made from some fish that are not suitable for human consumption, small fish, dead fish or fish processing residues (e.g., fish head, fish bones, viscera, etc.) after cutting, steaming, pressing, drying, and other processes.

Due to the high nutritional value and market demand, fish meal production has become a very promising business in recent years.

How to make fish meal with the fish meal production line?

The common fish meal processing procedure includes fish cutting→fish cooking→cooked fish squeezing→steam drying→fish powder cooling screening→fish meal grinding→fish meal packaging. During the fish squeezing, the fish oil is made. See if you need a fish oil separator.

Langkah pertama: menghancurkan ikan

This penghancur ikan is used to cut fish scraps, fresh fish, shrimp, and mealworms, etc. into small sizes of ≤5mm. If your raw materials are small in size, you can skip this step by transporting them directly to the fish cooker through the screw conveyor.

• Capacity: 500-1000kg/h
• Power: 5.5 kW
• Specification: 1200X600X1000mm(length, width and height)
• Weight: 300kg
• The machine shell is made of stainless steel and knives are made of 40Cr.
• Bahagian atas dilengkapi dengan corong pengumpul, diperbuat daripada keluli tahan karat SUS304.

Langkah kedua: memasak ikan

The mesin periuk ikan adopts the steam heating method, so it should match with a boiler for providing the steam source. The boiler can be bought or self-built by the customers themselves. This fish cooking step has two main functions for processing fish meal: cooked and sterilization.

• Cooking time: 20 minutes
• Cooking temperature: 150℃-160℃
• The inner cylinder is made of Q345 carbon steel with a thickness of 10mm.
• The outer cylinder is made of Q235 steel plate with 8mm wall thickness.
• It’s equipped with branded swivel joints and stainless steel hoses.
• One-piece bracket with added guardrail and climbing ladder is available.

Langkah ketiga: ikan masak memerah

The cooked fish pieces are then transported into the mesin perah ikan for pressing out the water and fish fat quickly. This screw press machine can squeeze out the juice products such as fish oil and water of the fish to the maximum extent, and discharge the finely divided fish meat and fish residue from the slag discharging outlet.

• Final products: crude and wet fish meal & extracted oil-water mixture
• Screw blade diameter is 18mm, spiral blade thickness is 12mm, material 16MnR.
• The outer cover and the bottom receiving tank are made of 304 stainless steel plate.
• Optional matched equipment: fish oil separator

Langkah keempat: pengeringan serbuk ikan

After pressing, the fish residues still have a certain amount of water content. Therefore, we should use the fish meal dryer machine for fast drying. This rotary dryer machine can dry the fish meal quickly during its rotation process with the heating source of boiler steam. This dryer machine has a fully enclosed structure and is equipped with a dust collector, which will not produce dust pollution.

• Drying method: steam drying
• The outer cylinder material is Q235 carbon steel material, thickness is matched with the whole fish meal production line capacity.
• The equipment is of outer jacketed structure.
• The thermal insulation material is alumina silicate, and the insulation board is SUS304 stainless steel.

Langkah kelima: saringan makanan ikan dan hancurkan semula

During the fish meal production line, after drying, the fishmeal should be screened by a drum screening machine to get the fish powder of even size. The drum screening machine can be changed with different screen meshes with different screening holes.

• Functions: cooling and screening, discharged in two levels
• Stainless steel mesh, size: 5mmX5mm
• The bracket is made of Q235B, and the main body is made of SUS304, δ=2mm.

After screening, the fine fish powder can be packed, and the fish powder that is not the required size(usually 3 mm) can be crushed again by a small crusher machine with a dust collector to ensure a non-pollution environment.

• Capacity: 600-800kg/h(9FQ40-28)
• Grinding size according to the national fishmeal standard
• Made of T12 tool steel with good abrasion resistance

Langkah enam: pembungkusan makanan ikan

The final fishmeal can be bagged manually or packaged into individual small packages by an automatic packaging machine. We can provide the special packaging machine for highly efficient quantitative packing of fish meal products with the customized logo, letters, brands, pictures and so on.

• Model: TZ-DGS-50F
• Bahan aplikasi: Serbuk, bahan campuran
• Julat pengisian: 5-50kg
• Precision: ±0.2-0.5%
• Packing speed: 3- 8 bags/min
• Air pressure/gas consumption: 0.4- 0.6MPa/ 1 m3/h
• Kuasa: 380V/2.6KW
• Dimension: 3000×1500×2500 mm

Main advantages of Shuliy fish meal production line

• Various production capacities
  • Our fish meal machine has an output of 1-5 tons per day, 10-50 tons per day, 50-100 tons per day or even more. We can customize different fishmeal production lines based on the actual requirements of our customers.
• Quality SUS 304 stainless steel materials
  • All equipment in Shuliy fish meal plant adopts SUS 304 stainless steel materials, which are corrosion-resistant and durable. Thus, the machine can be used for a long time.

• High-quality fish meal and fish oil for high revenue
  • The use of Shuliy fish meal processing plant ensures that the protein content of fishmeal is up to 60% or more, containing high protein, fewer impurities, is easy to absorb, and higher market price.
  • The extracted pure fish oil can be used in the field of cosmetics, pharmaceuticals, and health care products, realizing the maximum value of raw materials and increasing the profitability of customers.
• Environmental protection treatment program
  • We provide cyclone(dust collector), deodorizing equipment(spray tower, condenser) to help customers easily respond to the environmental review and comply with local emission standards.
• Customization and service support
  • Shuliy can provide one-stop customized solutions for fish meal production lines according to customers’ raw materials, sites, budgets, etc.
  • Alos, we provide installation and commissioning, technical training and remote after-sales service to ensure the long-term and stable operation of the equipment.

Applications of fish meal production line

1. Untuk membuat makanan ternakan. Tepung ikan boleh digunakan untuk pemprosesan makanan ternakan. Ia digunakan terutamanya untuk pengeluaran makanan untuk haiwan seperti babi, ayam, dan lembu. Makanan untuk haiwan ini perlu mengandungi protein berkualiti tinggi, terutamanya untuk anak babi dan ayam. Oleh kerana haiwan muda berada dalam tempoh pertumbuhan yang cergas, permintaan untuk protein dan perkadaran asid amino dalam protein adalah agak tinggi. Tepung ikan ialah protein haiwan di mana bahagian asid amino adalah paling hampir dengan asid amino yang diperlukan oleh haiwan.
2. Makanan untuk haiwan akuatik. Serbuk tepung ikan digunakan sebagai bahan mentah utama untuk protein makanan seperti ikan, ketam, dan udang dalam haiwan akuatik. Nisbah asid amino yang diperlukan untuk makanan ikan dan haiwan akuatik adalah yang paling hampir. Menambah tepung ikan boleh memastikan haiwan akuatik membesar dengan lebih cepat.
3. Digunakan untuk membuat makanan untuk haiwan berbulu. Serbuk ikan boleh digunakan untuk membuat makanan beberapa haiwan berbulu seperti musang dan cengkerik. Haiwan bulu kebanyakannya karnivor, dan permintaan untuk protein adalah besar dalam pertumbuhan. Hidangan ikan berkualiti tinggi sebagai bahan mentah protein adalah pilihan pertama untuk bahan makanan haiwan ini.

Test operation of the fish meal machine plant

Tumbuhan tepung ikan boleh mengeringkan serbuk dan bahan berbutir dengan keperluan khas . Untuk mencapai keadaan yang baik, eksperimen operasi ujian mesin tepung ikan diperlukan.

Keperluan khusus adalah seperti berikut:

1. Mulakan motor utama dan pastikan stereng roller utama dengan betul.
2. Perhatikan sama ada putaran penggelek utama dan komponen penghantaran adalah fleksibel, perhatikan sama ada salur masuk dan alur keluar wap disambungkan kepada peralatan pengeringan, dan sama ada tolok tekanan berada dalam julat tekanan kerja.
3. Hidupkan motor, dan penggelek utama beroperasi dengan lancar. Selepas suhu meningkat, laraskan kelajuan motor dan filem seragam pada roller untuk mengawal kandungan air bahan.
4. Mulakan motor, keluarkan bahan pengeringan siap kering, dan laraskan kelajuan motor mengikut kuantiti pengeringan siap.

Selepas melengkapkan langkah operasi percubaan di atas loji makan ikan, jika tiada fenomena yang tidak normal, anda boleh memulakan penggunaan rasmi.

Matched equipment used in fish meal production line

Inovasi dan prestasi lanjutan loji makan ikan

1. Kami menggunakan pengekstrakan udara panas dan bukannya wap tidak langsung asal sebagai sumber haba kering, dan kecekapan pemanasan akan dipertingkatkan dengan ketara. Penggunaan tenaga dijangka akan menjimatkan lebih daripada 30% berbanding peralatan proses asal.
2. Teknologi pengeringan jangka pendek suhu rendah dengan berkesan boleh melindungi asid amino dalam tepung ikan daripada dimusnahkan. Ini mengurangkan kadar kehilangan protein sebenar dalam tepung ikan daripada 15-30% asal kepada kurang daripada 5%, mencapai atau melebihi standard makanan ikan yang sama.  
3. Reka bentuk kami disimpan dalam keadaan tekanan negatif tertutup, dengan pengeluaran automatik berterusan, kecekapan tinggi, penggunaan tenaga yang rendah, tiada pencemaran kepada alam sekitar.  

Mesin membuat tepung ikan 500kg/j dimasukkan ke dalam pengeluaran di Libya

Fishmeal has a high protein content and is mainly used in animal feed. Because of its extremely high economic value, investors in many countries have started to establish fish meal processing plants to produce a variety of high-quality fishmeal on a large scale.

Baru-baru ini, seorang pelanggan Libya membuat pesanan dengan kami. Kilangnya terletak di tepi laut dan bahan mentah utama ialah ikan putih.