Shuliy lini produksi tepung ikan is a set of equipment specialized in converting fish scraps (such as fish head, fish bone, fish viscera, etc.) or fresh fish into high-protein fish meal and fish oil. Its capacity has 1-5t per day, 10-50t per day, 50-100t per day, 100-250t per day, and even bigger.

This fish meal processing plant includes the fish crusher, fish cooker, screw press, steam dryer, cooling screening machine, grinder machine, and packaging machine. During the screw press step, the fish oil is produced. If you want fish oil, a fish oil separator is required.

It is widely used in feed processing plants, aquaculture farms, animal protein recycling plants and other industries, and is characterized by high return on investment and strong environmental protection efficiency. Interested? Welcome to contact us for more information!

Apa tepung ikannya?

Fishmeal is a brown powder rich in protein and nutrients, which is commonly used in the production of animal feeds, such as cat and dog food, rabbit food, and poultry feed. It is mainly made from some fish that are not suitable for human consumption, small fish, dead fish or fish processing residues (e.g., fish head, fish bones, viscera, etc.) after cutting, steaming, pressing, drying, and other processes.

Due to the high nutritional value and market demand, fish meal production has become a very promising business in recent years.

How to make fish meal with the fish meal production line?

The common fish meal processing procedure includes fish cutting→fish cooking→cooked fish squeezing→steam drying→fish powder cooling screening→fish meal grinding→fish meal packaging. During the fish squeezing, the fish oil is made. See if you need a fish oil separator.

Langkah pertama: menghancurkan ikan

This penghancur ikan is used to cut fish scraps, fresh fish, shrimp, and mealworms, etc. into small sizes of ≤5mm. If your raw materials are small in size, you can skip this step by transporting them directly to the fish cooker through the screw conveyor.

• Capacity: 500-1000kg/h
• Power: 5.5 kW
• Specification: 1200X600X1000mm(length, width and height)
• Weight: 300kg
• The machine shell is made of stainless steel and knives are made of 40Cr.
• Bagian atas dilengkapi dengan hopper pengumpul yang terbuat dari baja tahan karat SUS304.

Langkah kedua: memasak ikan

Itu mesin penanak ikan adopts the steam heating method, so it should match with a boiler for providing the steam source. The boiler can be bought or self-built by the customers themselves. This fish cooking step has two main functions for processing fish meal: cooked and sterilization.

• Cooking time: 20 minutes
• Cooking temperature: 150℃-160℃
• The inner cylinder is made of Q345 carbon steel with a thickness of 10mm.
• The outer cylinder is made of Q235 steel plate with 8mm wall thickness.
• It’s equipped with branded swivel joints and stainless steel hoses.
• One-piece bracket with added guardrail and climbing ladder is available.

Langkah ketiga: ikan matang diperas

The cooked fish pieces are then transported into the mesin pemeras ikan for pressing out the water and fish fat quickly. This screw press machine can squeeze out the juice products such as fish oil and water of the fish to the maximum extent, and discharge the finely divided fish meat and fish residue from the slag discharging outlet.

• Final products: crude and wet fish meal & extracted oil-water mixture
• Screw blade diameter is 18mm, spiral blade thickness is 12mm, material 16MnR.
• The outer cover and the bottom receiving tank are made of 304 stainless steel plate.
• Optional matched equipment: fish oil separator

Langkah keempat: pengeringan bubuk ikan

After pressing, the fish residues still have a certain amount of water content. Therefore, we should use the fish meal dryer machine for fast drying. This rotary dryer machine can dry the fish meal quickly during its rotation process with the heating source of boiler steam. This dryer machine has a fully enclosed structure and is equipped with a dust collector, which will not produce dust pollution.

• Drying method: steam drying
• The outer cylinder material is Q235 carbon steel material, thickness is matched with the whole fish meal production line capacity.
• The equipment is of outer jacketed structure.
• The thermal insulation material is alumina silicate, and the insulation board is SUS304 stainless steel.

Langkah kelima: penyaringan tepung ikan dan penghancuran ulang

During the fish meal production line, after drying, the fishmeal should be screened by a drum screening machine to get the fish powder of even size. The drum screening machine can be changed with different screen meshes with different screening holes.

• Functions: cooling and screening, discharged in two levels
• Stainless steel mesh, size: 5mmX5mm
• The bracket is made of Q235B, and the main body is made of SUS304, δ=2mm.

After screening, the fine fish powder can be packed, and the fish powder that is not the required size(usually 3 mm) can be crushed again by a small crusher machine with a dust collector to ensure a non-pollution environment.

• Capacity: 600-800kg/h(9FQ40-28)
• Grinding size according to the national fishmeal standard
• Made of T12 tool steel with good abrasion resistance

Langkah enam: pengemasan tepung ikan

The final fishmeal can be bagged manually or packaged into individual small packages by an automatic packaging machine. We can provide the special packaging machine for highly efficient quantitative packing of fish meal products with the customized logo, letters, brands, pictures and so on.

• Model: TZ-DGS-50F
• Bahan aplikasi: Bubuk, bahan campuran
• Kisaran pengisian: 5-50kg
• Precision: ±0.2-0.5%
• Packing speed: 3- 8 bags/min
• Air pressure/gas consumption: 0.4- 0.6MPa/ 1 m3/h
• Daya: 380V/2.6KW
• Dimension: 3000×1500×2500 mm

Main advantages of Shuliy fish meal production line

• Various production capacities
  • Our fish meal machine has an output of 1-5 tons per day, 10-50 tons per day, 50-100 tons per day or even more. We can customize different fishmeal production lines based on the actual requirements of our customers.
• Quality SUS 304 stainless steel materials
  • All equipment in Shuliy fish meal plant adopts SUS 304 stainless steel materials, which are corrosion-resistant and durable. Thus, the machine can be used for a long time.

• High-quality fish meal and fish oil for high revenue
  • The use of Shuliy fish meal processing plant ensures that the protein content of fishmeal is up to 60% or more, containing high protein, fewer impurities, is easy to absorb, and higher market price.
  • The extracted pure fish oil can be used in the field of cosmetics, pharmaceuticals, and health care products, realizing the maximum value of raw materials and increasing the profitability of customers.
• Environmental protection treatment program
  • We provide cyclone(dust collector), deodorizing equipment(spray tower, condenser) to help customers easily respond to the environmental review and comply with local emission standards.
• Customization and service support
  • Shuliy can provide one-stop customized solutions for fish meal production lines according to customers’ raw materials, sites, budgets, etc.
  • Alos, we provide installation and commissioning, technical training and remote after-sales service to ensure the long-term and stable operation of the equipment.

Applications of fish meal production line

1. Untuk membuat pakan ternak. Tepung ikan dapat digunakan untuk pengolahan pakan ternak. Ini terutama digunakan untuk produksi pakan hewan seperti babi, ayam, dan sapi. Pakan hewan tersebut perlu mengandung protein berkualitas tinggi, terutama untuk babi dan ayam muda. Karena hewan muda berada dalam masa pertumbuhan yang pesat, kebutuhan protein dan proporsi asam amino dalam protein relatif tinggi. Tepung ikan merupakan protein hewani yang proporsi asam aminonya paling mendekati asam amino yang dibutuhkan hewan.
2. Pakan untuk hewan air. Tepung ikan bubuk digunakan sebagai bahan baku utama pakan protein seperti ikan, kepiting, dan udang pada hewan air. Perbandingan asam amino yang dibutuhkan untuk tepung ikan dan hewan air paling mendekati. Menambahkan tepung ikan dapat memastikan hewan air tumbuh lebih cepat.
3. Digunakan untuk membuat pakan bagi hewan berbulu. Bubuk ikan dapat digunakan untuk membuat pakan beberapa hewan berbulu seperti rubah dan jangkrik. Hewan berbulu sebagian besar adalah karnivora, dan kebutuhan proteinnya besar dalam pertumbuhannya. Tepung ikan berkualitas tinggi sebagai bahan baku protein menjadi pilihan utama bahan pakan ternak tersebut.

Test operation of the fish meal machine plant

Pabrik tepung ikan dapat mengeringkan bahan bubuk dan butiran dengan persyaratan khusus. Untuk mencapai kondisi yang baik, diperlukan percobaan uji pengoperasian mesin tepung ikan.

Persyaratan spesifiknya adalah sebagai berikut:

1. Nyalakan motor utama dan pastikan kemudi roller utama benar.
2. Amati apakah putaran roller utama dan komponen transmisi fleksibel, amati apakah saluran masuk dan keluar uap terhubung ke peralatan pengering, dan apakah pengukur tekanan berada dalam kisaran tekanan kerja.
3. Nyalakan motor, dan roller utama beroperasi dengan lancar. Setelah suhu naik, sesuaikan kecepatan motor dan seragam film pada roller untuk mengontrol kadar air material.
4. Nyalakan motor, keluarkan bahan pengering yang sudah jadi, dan sesuaikan kecepatan motor sesuai dengan jumlah pengeringan yang sudah jadi.

Setelah menyelesaikan langkah-langkah uji coba pabrik tepung ikan di atas, jika tidak ada fenomena abnormal, Anda dapat memulai penggunaan formal.

Matched equipment used in fish meal production line

Inovasi dan kinerja canggih pabrik tepung ikan

1. Kami menggunakan ekstraksi udara panas sebagai pengganti uap tidak langsung asli sebagai sumber panas kering, dan efisiensi pemanasan akan meningkat secara signifikan. Konsumsi energi diharapkan akan menghemat lebih dari 30% dibandingkan dengan peralatan proses aslinya.
2. Teknologi pengeringan cepat dan jangka pendek bersuhu rendah dapat secara efektif melindungi asam amino dalam tepung ikan agar tidak rusak. Hal ini mengurangi tingkat kehilangan protein sejati dalam tepung ikan dari 15-30% asli menjadi kurang dari 5%, sehingga mencapai atau melampaui standar tepung ikan yang sama.  
3. Desain kami dijaga dalam kondisi tekanan negatif tertutup, dengan produksi otomatis berkelanjutan, efisiensi tinggi, konsumsi energi rendah, dan tidak menimbulkan polusi terhadap lingkungan.  

Mesin pembuat tepung ikan 500kg/jam mulai diproduksi di Libya

Fishmeal has a high protein content and is mainly used in animal feed. Because of its extremely high economic value, investors in many countries have started to establish fish meal processing plants to produce a variety of high-quality fishmeal on a large scale.

Baru-baru ini, seorang pelanggan Libya memesan kepada kami. Pabriknya terletak di tepi laut dan bahan baku utamanya adalah ikan putih.